In-ground Fiberglass Swimming Pool Construction

Barrier Barrier Reef Pools Limited Lifetime Warranty structural warranty is backed by Barrier Reef Pools. Our 15 year non pro-rated gelcoat warranty is backed by Barrier Reef Pools and Fiberglass International, a 750 million dollar company with a 100,000,000 million dollar insurance policy per incident regarding the exclusive Aquaguard® gelcoat.

FGI has an ongoing commitment to R&D and spend over $1 million dollars per annum which maintains our product is built to the highest standards with well advanced techniques.

You can purchase a quality Barrier Reef Pool with the peace of mind that these two large well funded companies are committed to building the best.

Stage 1. Mold Preparation

The mould is cleaned to ensure it is in perfect condition before pools are made. All pool fittings are applied and recorded.

Stage 2. Aquaguard Gelcoat Application

This stage consists of three passes of gelcoat sprayed onto the mould. The mould is left for a short time between each spray. Each stage of gelcoat application has to pass the stringent quality control criteria by Construction Management before proceeding to the next stage.

Stage 3. Expoxy Vinyl Ester Application

This product is sprayed onto the gelcoated mould to give the pool its waterproof quality. It is measured and accurately applied to match the surface area of each pool size being made. The product is then left to cure before being checked once more by quality control. It is then ready to move to the final phase of the manufacturing process.

Stage 4. Fiberglass Re-Lamination

The first layer of fiberglass is applied as a "skin".
Once the skin stage has been completed, the pool then undergoes a reinforcing stage, with the application of Klegcell PVC close cell foam.

Lifting lugs and brick ties are then applied. Lifting lugs enable the pools to be lifted by crane for transportation, whilst the brick ties allow ease of construction of pool copings.

At the Reo Stage, another layer is applied to cover all work and to provide a final stage of reinforcing.

The pool making process has now been completed. Barrier Reef Pools are committed to maintaining a very high standard of fiberglass swimming pool. Each pool has a corresponding manufacture sheet to ensure that the correct amount of quality materials has been used in every pool. Research and development in conjunction with our suppliers is a very high priority within our Company, and helps to ensure that our products are always modern and unique.